Electromechizmerenie runs a complete in-house production cycle. Every stage, from design to packaging, takes place in our own workshops.
plastic injection molding workshop
one of the lines in the stamping workshopOur team has mastered a wide variety of processes, including metalworking, stamping, cold heading, plastic injection molding, spring coiling, circuit board assembly and many others. Our own tooling workshop supplies production with molds, dies and fixtures, which keeps our prices down and reduces the risk of downtime. Thanks to many years of investment, every process runs on modern equipment: Fehlmann PICOMAX for electrical discharge machining, Po Ly Gim Mini-88 for turning, Siger and KuASY for plastic injection molding, LUNA ECM700 for surface mounting of circuit board components, Meteor M-01B for coil winding, YHM EF-210 for spring coiling and so on.
machining of fittings for sensors and switches
automated spring windingWe have built a unique school of product development: design and preparation for mass production are both handled by the EMI design office. Our engineers not only expand the product catalog by 10-15 items a year, but also take on complex, non-standard projects.
For example, EMI was the first Russian manufacturer of sensors and switches with a bayonet connector, and the first to supply them to the country’s automotive assembly lines. And in 2015, on an urgent order from the Bryansk Automobile Plant (BAZ), we designed backup light switch 1352.3768-02 in a single day. Preparing for mass production, including the manufacturing of the mold, dies and tooling, took nine days. The switch is protected by a patent and is now supplied to hundreds of organizations, including plants such as BAZ, KAMAZ, YaMZ, TMZ and ZMT.
assembly and quality control department for automotive relaysWe have been in business for 35 years, so we know how to make automotive sensors and electronics on time and to a high standard. By continuously analyzing the needs of the market, we keep a broad range of items in stock and process most orders in just one to three days.
Our experience and technology also allow us to make non-standard automotive components to order. Companies approach us with such projects regularly, and we are glad to take them on. Working with us this way, our clients cut costs by a factor of five to seven compared with imported alternatives. Examples of such savings are the sensors 6072.3829-01, 6072.3829-05 and 6072.3829-06, which we produce to order.
heavy-duty cold heading press
one of the SMT pick-and-place machinesWe take our production processes seriously, so Electromechizmerenie operates a quality management system compliant with ISO 9001:2015 + IATF 16949:2016. This demanding standard governs the design, development and manufacturing of our products, and our compliance is confirmed by certificates from EUROCERT.
EMI products are designed by our own engineers and protected by numerous patents; several models in our catalog have no analogs on the market. Every item in our serial range is covered by a declaration of conformity with the Technical Regulations of the Customs Union 018/2011 ‘On the Safety of Wheeled Vehicles’.
Electromechizmerenie supplies products to over 1,250 organizations from Kaliningrad to Magadan, from automotive assembly plants to small auto parts shops. We also work directly with companies in Kazakhstan and Belarus.
Over thirty factories have trusted us to supply sensors and electronics for their assembly lines. For us, that is the best possible measure of the manufacturing standards, quality and responsibility we take pride in.
You can start working with EMI too – simply contact us.
Penza Factory Electromechizmerenie was founded by a group of young specialists from NIIFI, a research institute that developed sensors for the space industry. Our first product was a set of precision scales of our own design, used in the ‘Vityaz’ system that helped deal with the aftermath of the Chernobyl disaster.
We began manufacturing the oil pressure warning sensor 6012.3829 (an analog of ММ 111 Д) for the Ufa Motor Plant (UZAM). This set the factory’s main focus: automotive components.
Our team started mass-producing new types of sensors and switches, and began supplying the Ulyanovsk Motor Plant (UMZ).
Production of voltage regulators began. Our catalog consisted of nine items.
We started making our first turn signal relay (57.3777) and added five more items to the catalog.
A new workshop allowed us to complete an end-to-end production cycle. From then on, the machining of fittings and the casting of plastic bodies were done in-house, which cut production costs and gave us full control over quality.
Electromechizmerenie was certified to GOST R ISO 9001-2001, which gave the company the right to supply a greater number of automobile plants.
There were 49 items in our catalog at the start of the year. An economic crisis struck the country and prompted us to streamline internal processes and revise the company’s strategy. We started production of electromagnetic and starter relays.
The number of clients and the volume of output grew sharply. This gave us the resources to launch a large-scale equipment upgrade program and sped up the development of new products: since then, our catalog has grown by 10-15 items every year.
EMI implemented a strict quality management system, GOST R ISO/TS 16949:2009, covering the design, development and manufacturing of our products.
We completed the construction of two new workshops and expanded our production floor space. Modern technology at the new site cut manufacturing costs further and let us ship high-quality products at the lowest prices on the market.
By its 25th anniversary, Electromechizmerenie had completed its strategic equipment modernization program. The number of clients reached 700, 19 of them automobile plants. Our catalog grew to 200 items.
We received certificates confirming our compliance with ISO 9001:2015 + IATF 16949:2016. We also started shipping products to ‘ABER’, a factory in Portugal. These achievements reflect the team’s continuous work on manufacturing standards and product quality.
Our company turned 30 on March 28! Shortly before the anniversary, we finished preparing production for the 6022.3829-02 sensor and shipped the first batch. It became the 267th item in the EMI catalog.
We developed and brought into serial production 22 new types of products, 80% of them import substitutes.
A new production building was commissioned. The machine park was expanded, and new equipment for casting and machining was acquired. Our product range exceeded 300 items.
Serial production began for 11 more types of products. Additional CNC machines were bought for the machining workshop.